The Cut-to-Length (CTL) Line is an advanced sheet processing solution developed for manufacturers who require precision, versatility, and efficiency in coil-to-sheet operations. Designed with modern industrial challenges in mind, it offers seamless performance across a wide range of materials and production environments.
https://sumikura.jp/cut-to-length-lines/
At its core, the CTL line is built to handle multiple material types, including high-speed steel (HSS), cold rolled steel (CRS), hot rolled steel (HRS), stainless steel, and aluminum. This adaptability allows manufacturers to respond to market demands quickly without switching to different processing equipment. Whether the job involves thin aluminum panels for lightweight structures or thick steel plates for heavy-duty applications, the CTL line delivers reliable results every time.
With a coil width capacity of up to 2,500 mm and the ability to cut sheets as long as 12,000 mm, the system provides exceptional production flexibility. The 35-ton coil handling capability ensures that even the largest and heaviest coils can be processed efficiently. This high capacity reduces coil changeovers, increases uptime, and improves workflow efficiency for large-scale operations.
The machine supports a thickness range of 0.2 mm to 9.0 mm, making it equally effective in producing thin sheets used in automotive components and household appliances, as well as heavy plates required in construction, shipbuilding, and industrial machinery. By covering such a broad spectrum of thicknesses, the CTL line enables manufacturers to consolidate their production processes and reduce the need for multiple specialized machines.
Productivity is further enhanced by an adjustable line speed ranging from 0 to 80 meters per minute. Operators can adapt the speed based on the specific requirements of each job—slower speeds for precision cuts on specialty materials, or faster speeds for high-volume production runs. This flexibility ensures both efficiency and accuracy across varied applications.
The system offers dual cutting methods: stop shear and rotary shear. The stop shear function delivers precise, clean cuts for shorter lengths and heavier materials, ensuring accuracy with minimal edge distortion. In contrast, the rotary shear is designed for continuous, high-speed cutting, making it ideal for processing long sheets quickly and consistently. This dual capability allows manufacturers to maximize both productivity and versatility depending on the project at hand.
Built with a heavy-duty structure and designed for long-term reliability, the CTL line is engineered to withstand demanding industrial conditions. Automated features simplify operation, reduce manual intervention, and minimize setup times, making it easier for operators to manage production efficiently. Maintenance requirements are kept to a minimum, ensuring consistent performance with reduced downtime.
Industries that benefit from this system include automotive, aerospace, shipbuilding, appliance manufacturing, construction, and general fabrication. The CTL line helps these sectors meet tight tolerances, improve efficiency, and reduce waste, all while maintaining consistent quality standards.
In summary, the Cut-to-Length Line is a powerful and versatile solution for coil processing. With its wide material compatibility, heavy-duty capacity, dual shear options, and operator-friendly design, it enables manufacturers to optimize production, meet diverse customer demands, and achieve greater profitability in competitive markets.
The Cut-to-Length (CTL) Line is an advanced sheet processing solution developed for manufacturers who require precision, versatility, and efficiency in coil-to-sheet operations. Designed with modern industrial challenges in mind, it offers seamless performance across a wide range of materials and production environments.
https://sumikura.jp/cut-to-length-lines/
At its core, the CTL line is built to handle multiple material types, including high-speed steel (HSS), cold rolled steel (CRS), hot rolled steel (HRS), stainless steel, and aluminum. This adaptability allows manufacturers to respond to market demands quickly without switching to different processing equipment. Whether the job involves thin aluminum panels for lightweight structures or thick steel plates for heavy-duty applications, the CTL line delivers reliable results every time.
With a coil width capacity of up to 2,500 mm and the ability to cut sheets as long as 12,000 mm, the system provides exceptional production flexibility. The 35-ton coil handling capability ensures that even the largest and heaviest coils can be processed efficiently. This high capacity reduces coil changeovers, increases uptime, and improves workflow efficiency for large-scale operations.
The machine supports a thickness range of 0.2 mm to 9.0 mm, making it equally effective in producing thin sheets used in automotive components and household appliances, as well as heavy plates required in construction, shipbuilding, and industrial machinery. By covering such a broad spectrum of thicknesses, the CTL line enables manufacturers to consolidate their production processes and reduce the need for multiple specialized machines.
Productivity is further enhanced by an adjustable line speed ranging from 0 to 80 meters per minute. Operators can adapt the speed based on the specific requirements of each job—slower speeds for precision cuts on specialty materials, or faster speeds for high-volume production runs. This flexibility ensures both efficiency and accuracy across varied applications.
The system offers dual cutting methods: stop shear and rotary shear. The stop shear function delivers precise, clean cuts for shorter lengths and heavier materials, ensuring accuracy with minimal edge distortion. In contrast, the rotary shear is designed for continuous, high-speed cutting, making it ideal for processing long sheets quickly and consistently. This dual capability allows manufacturers to maximize both productivity and versatility depending on the project at hand.
Built with a heavy-duty structure and designed for long-term reliability, the CTL line is engineered to withstand demanding industrial conditions. Automated features simplify operation, reduce manual intervention, and minimize setup times, making it easier for operators to manage production efficiently. Maintenance requirements are kept to a minimum, ensuring consistent performance with reduced downtime.
Industries that benefit from this system include automotive, aerospace, shipbuilding, appliance manufacturing, construction, and general fabrication. The CTL line helps these sectors meet tight tolerances, improve efficiency, and reduce waste, all while maintaining consistent quality standards.
In summary, the Cut-to-Length Line is a powerful and versatile solution for coil processing. With its wide material compatibility, heavy-duty capacity, dual shear options, and operator-friendly design, it enables manufacturers to optimize production, meet diverse customer demands, and achieve greater profitability in competitive markets.
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